A: Making PVC patches involves a multi-step process that combines design, molding, and production. Here's a general overview:
Design Your Patch: Create a custom PVC patch design. It can be either 2D or 3D, based on your preference.Keep in mind that PVC patches can accommodate intricate designs and up to 12 colors.
Create a Mold: Once the design is ready, a mold of the patch is made, typically using a soft metal or rubber mold. This step is crucial for producing the exact shape and details of the design.
Injection Molding: PVC material is injected into the mold under heat and pressure to create the patch. The material is poured in layers to capture fine details, including logos, text, and other intricate elements.
Add Colors: If your design includes multiple colors, each color is injected individually into the mold. PVC patches are notorious for their ability to include vibrant, long-lasting colors.
Trim and Finish: After the PVC has cooled, the patches are trimmed and shaped to their final form. Any excess material is removed, leaving only the clean patch.
Add Backing: Depending on your needs, the patch can be finished with the desired backing option, such as Velcro, adhesive, or iron-on.